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Shipping Oversized Loads with Flat Rack Containers

Ford pickup and camper trailer secured on a flat rack container before international shipment.

Shipping Oversized Loads with Flat Rack Containers

When a shipment is too large or awkwardly shaped for a regular container, flat rack containers are often the best solution. These open steel platforms are made for cargo like vehicles, boats, and heavy equipment that can’t be enclosed in a standard box.

At World Cargo, we regularly handle shipments that require creative solutions like this. One recent example was a Ford truck with its matching trailer, which couldn’t fit inside a regular container. A flat rack made the job simple, secure, and efficient.

What Is a Flat Rack Container?

A flat rack container has no side walls and sometimes no roof, only two strong end walls that can be fixed or collapsible. This open design allows cargo to be loaded easily from the top or sides using cranes or forklifts.

Flat racks are commonly used for:

  • Large or tall vehicles
  • Boats and machinery
  • Construction and agricultural equipment
  • Long or uneven industrial materials

Their heavy-duty frame and high weight capacity make them perfect for securing freight that can’t go inside a standard enclosed container.

Why This Shipment Needed a Flat Rack

The Ford truck and trailer we shipped together were too wide for the container’s doorway and too tall once the trailer was on the truck bed. A standard 40-foot container simply couldn’t accommodate the height and width, even if positioned carefully.

We removed the trailer from the truck for loading, but kept both pieces together as one coordinated shipment on a flat rack container. This made it possible to move the entire setup efficiently without splitting it into separate bookings.

The open design allowed for safe side and top loading, proper weight balance, and secure lashing to keep both the truck and trailer stable throughout transit.

The Benefits of Shipping on a Flat Rack

Flat rack shipping offers several key advantages over other transport methods such as RoRo:

  • Flexibility – Accommodates irregular or oversized cargo without special modifications
  • Easy Loading – Accessible from all sides for cranes and forklifts
  • Security – Cargo is firmly lashed, braced, and protected with custom fittings, unlike RoRo shipments where vehicles are driven on and off the vessel and exposed to handling by port staff
  • Reduced Handling – The cargo stays exactly as loaded, minimizing the risk of scratches or movement

In this shipment, using a flat rack ensured that the truck and trailer stayed fully intact and arrived exactly as they left — no disassembly, no surprises.

Our Experience with Oversized Shipping

Every shipment we handle is packed and secured with precision. At World Cargo, we take pride in doing things the right way from start to finish.

Before departure, each vehicle or piece of equipment is carefully positioned, balanced, and fastened using strong straps, chains, and custom wood bracing. Every lashing point is checked, and we use marine-grade materials that meet strict international safety standards.

Whether it is a truck, a trailer, or large equipment, our process stays consistent: measure carefully, load strategically, and secure completely. The result is a clean, professional load that arrives exactly as it left.

Our team has many years of hands-on experience handling complex and high-value shipments. From selecting the right container to final inspection, we take every precaution to make sure your cargo is safe and secure every step of the way.

Final Thoughts

Flat rack containers are the ideal choice for cargo that just won’t fit in a standard box. They offer strength, versatility, and most importantly, security — especially for high-value or complex shipments.

The Ford truck and trailer project is a great example of how the right container choice and proper planning make all the difference.

If you’re shipping an oversized vehicle or specialized equipment, contact World Cargo. Our team will help you choose the best transport method and ensure your cargo arrives safely and on time.


The best way to get help is by talking to an expert. With years of experience under our belt, World Cargo is well-equipped to tackle any challenge and find solutions that fit your needs. Our dedicated team is here to guide you through the complexities of logistics. Contact us today, we can help you understand shipping.